KOIKI PLATEPRO HXD MODEL 2500 CUTTING MACHINE

Specifications

Equipped With

PlatePro XHD Model 2500 Cutting Machine

Fabricated cross axis beam with large backshelf for increased rigidity.

Precision ground Linear ways on cross axis main beam Heavy Duty 56 inch dual side drive fabricated saddles with fore/aft side guide rollers

6 inch diameter main saddle rollers

Helical low backlash gearboxes with rack and pinion Y- axis drive for precise motion.

Fully captured X-Axis master drive carriage

Helical low backlash gearboxes with helical rack and pinion drive for precise motion.

Endless loop steel band for fully captured slave carriages. X and Y-Axis Cable Carriers for torch hose and cable management.

Effective cutting width: 96 inches

Inherent parking area for three slave torch stations allows full cutting width for master carriage.

Y-Axis Drive Rail & Floor Mount Package 10M

Consists of:

1-10M Heavy duty 22Kg machine rail, dual side drive rack & hardware.

1-10M Floor Mounted Weldment Package.

1-10M E Chain Cable Carrier with Guide Trays 1-Incoming Supply Power Cord and Hose Assemblies

Total rail system length = 32 ft. 6 in. Effective cutting length = 26 ft. 10 in.

QTY

Hypertherm Edge Connect CNC and Yaskawa Drive Interface w/Operator Console

Edge Connect TC - CNC Features:

Windows®10 Embedded

Intel J1900 Quad -core MCU or equivalent

120GB SSD Hard Drive or better

4 GB DDR3 or better

19 inch Glass Touchscreen with 1366x768 Native resolution

IntelliTouch Pro PCAP (Projected Capacitive touch technology)

2 USB 2.0 Ports

Built in Wireless Communication

Two Plasma Station Operator Console

Forward and backup on path function

Skip to pierce or Skip part function

Part Program Support

Remote Help

Supports Networking

Auto Gas Support

DXF Input

Simple Shape Nesting

Select-able Process Parameter table

Cut Pro Wizard

Pronest CNC version included (single part nesting)

Sure Cut technologies applied (True hole, Rapid Part and Optimize consumable life, True Bevel when applicable)

Koike Drive Interface Assembly

Koike Ethercat drive interface

3-Axis AC Servo Drive and Motor package

Low Backlash Planetary Gear units

CP5 40 tooth 2.5 inch Pinion

NEMA Electrical Enclosure/Machine Interface

Power Disconnects

1500 IPM Rapid speed with single phase power supplied 2000 IPM Rapid speed with three phase power supplied I/O To Support Up To 6 Tools

Koike Operator Console

Supports 2 Plasma Stations

Supports 4 Oxy-Fuel Stations Standard Supports Marking Functions

Input Power for Machine: 208VAC, 220VAC or 230VAC 60hz single phase 20amp circuit, OR 230VAC or 240VAC Three phase 20amp circuit

Supports 4 Oxy-Fuel Stations Supports Marking Functions

Sure Cut Technology by Hypertherm

Sure Cut technology gives us the optimum cutting experience and includes all the technologies listed below: One way to achieve this level of technology will be to use Koike PlateFab or Supergraph, PlatePro XHD, Mastergraph EX2 and or Versagraph model machines equipped with Hypertherm suite of products

1.True Hole Technology - True Hole® technology applies process expertise to automatically deliver bolt ready holes 2.True Bevel (if machine has a bevel head) - True BevelTM technology automatically applies the correct bevel angle and reduces operator trial and error

3.Rapid part technology - Rapid PartTM technology increases the number of parts produced per hour by automatically reducing cut to cut cycle time between parts 4.Optimized Consumable life - Sampled arc voltage CNC setting improves consumables life by automatically maintaining torch height

True Hole Capabilities are for Mild Steel Only

Maximum True Hole for XPR170 - 5/8" hole in 5/8" plate Maximum True Hole for XPR300 and HPR400 -1" hole in 1" plate

Refer to the system that has been quoted for its true hole

Plasma Torch Station

Includes:

All Mounting Hardware Electrical Interface

Hypertherm HPR400XD Automatic Gas Plasma System

Power-Pierce Shield Technology For Extreme Piercing HPR400xd Power Supply

Automatic Gas Console

Remote High-Frequency

Quick Disconnect Machine Torch Assembly Shielded Torch Lead Set

Work Cable

Consumable Starter kit

Instruction Manual HPR400xd Specifications:

Power Requirements (3 Phase) 200/208 VAC 325 amp Slow Blow Fuse 220 VAC 300 amp Slow Blow Fuse 240 VAC 219 amp Slow Blow Fuse
380 VAC 400 VAC 440 VAC 480 VAC 600 VAC

175 amp Slow Blow Fuse 175 amp Slow Blow Fuse 150 amp Slow Blow Fuse 150 amp Slow Blow Fuse 110 amp Slow Blow Fuse

Gas System Requirements

O2 Oxygen 115 psi @ 150 scfh

N2 Nitrogen 115 psi @ 410 scfh

H35 Argon/Hydrogen 115 psi @ 150 scfh

F5 Nitrogen/Hydrogen 115 psi @ 150 scfh

Ar Argon 115 psi @ 150 scfh

Air 115 psi @ 400 scfh

**Air Pressure and Flow rate are critical to cut quality on these systems. Koike highly recommends clean dry air from an air booster tank or dedicated air source for this system. **

Cutting Capacities:

Mild Steel (O2/Air):

2" Maximum Production Pierce 3" Maximum Edge Start

Stainless Steel (H35/N2):

1-1/2" Maximum Production Pierce 2-1/2" Maximum Edge Start

Aluminum (H35/N2):

***EXPLOSION HAZARD***

Do Not Cut Aluminum On The Water Table -- Doing so Can Result in Serious Personal Injury or Death

1-1/2" Maximum Production Pierce

3" Maximum Edge Start

Marking/Cutting Capability with the same Consumables

Koike Integrated Sensor THC Torch Height Control with Laser Pointer

Raise/lower stroke; 12 inches programmable up to 1,000 ipm. Initial height positioning, adjustable stroke retract between cuts and Dynamic positioning. Accuracy of 0.0005 inch. Mounting package, interconnecting cables and torch clamp

Collision Detection Mount

Mounting package with magnetic integral breakaway clamp for collision detection and system shutdown

Laser Pointer

Used to indicate position Mounted on master carriage

HPR Plasma Gas Regulator Kit

This Kit is for all Process Cutting Mild Steel/Stainless/Aluminum Includes:

1 Oxygen Regulator

2 Inert Regulator (Nitrogen and Argon)

2 Hydrogen Regulators (H35 / F5)

Does not include fittings, they are part of the tool kit with a new machine order.

Does not include the air regulator

Part No.: 1138999562

Pipeline Air Regulator

High Flow Capacity, Forged Brass Body Max Inlet Pressure: 3000PSI

Max Outlet Pressure: 250Psi

0-200 Psi Pressure Gauge

Part No.: 1138999520

ProNest 2021 Plasma Package with Local License by Hypertherm

Part No. 0868660129

Includes one base software license plus:

- Advanced plasma machine post processor (True HoleTM requirement)

- Automatic Nesting

- Collision Avoidance (Rapid PartTM requirement)

- Skeleton Cut-up

- Software Subscription (annual)

All standard features including:

Part Design & Development

- Integrated 2D CAD program to create and edit CAD files - Variable Shape Parts feature to develop common parts from templates

CAD/CAM Import & Conversion

- Import CAD files (industry-standard file formats)

- Import PDF

- Raster to Vector converts static images to CAD

- Import Bill of Materials properties from CAD files

- Automatic CAD file correction and error notification

- Automatic spline / ellipse smoothing and reduction

- Separate multiple parts from a single CAD file

- Automatic mapping of CAD layers to processes

(cut, mark)

- Automatically update nest with part revisions

- Automatic part corner radiusing for optimized cycle time

and part quality

Job Set-up

- Material database (with grade and gauge) - Customer database

- Custom remnant creation (define irregular shapes for nesting)

- Plate list

- Part library

- Assembly database

- Grain Cponstraint

- Safe Zones for plate clamping

- Multi Head cutting

SureCutTM Technology and Built-in Process Expertise

- True Hole® technology capable*

- Rapid PartTM technology capable*

- True BevelTM technology capable*

- Advanced process support and job set up on the CNC* - Material type, thickness, grade and class-based process

parameters:

- Separations for part, plate, and pierce spacing

- Kerf compensation and feedrate

- Quality and dynamic feedrate calculator for waterjet

- Lead-in / out style optimized for part geometry

- Cutting techniques

- Cut sequencing – automatic or manual- Pre-pierce and edge pierce

- moving pierce techniques for waterjet

- Disable automatic height control based on part geometry - Pre-heat timing for oxy fuel

- Cut Sequencing-automatic of manual

- Vaporize protective film layer prior to laser cutting

- Automatic tabbing / micro-joints

- Fly cutting

Interactive Manual Nesting

- Jobs can contain sheets for different material types,

thicknesses, and classes

- Color parts according to part geometry

- Group parts into clusters for nesting

- Drag, drop and bump parts on the nest

- Move, mirror, rotate, or array parts

- Prohibit / permit nesting inside of a part

- Part interference detection

- Edit lead-in/out position and properties within the nest

- Animated cutting sequence simulation

- Control cut direction and cut sequencing on part-by-part

basis

- Plate cropping

Reporting

- Management and shop reports

- Export reports directly to PDF, Excel Spreadsheet, CSV, or webpage

Costing

- User-defined machine and labor production costing

- Automatic calculation of part production costs and

part/nest utilization

Output

- OneClickTM feature runs all of your most common job

tasks from Automatic Nesting to output and more

applies to new ProNest orders and uninterrupted renewals.

Local License

A local license is housed on an individual PC and activates the software using a USB security device. The license can be moved to another PC by moving the device. If additional local licenses are purchased, each one will have its own USB security device. Includes On Line Training

Cutting Installation

Installation and training to be performed by Koike Aronson, Inc.

Installation charges are included in this quotation and cover labor, travel and living expenses.

KOIKI PLATEPRO HXD MODEL 2500 CUTTING MACHINE

Specifications

Equipped With

International Machine