MACHINE SPECIFICATIONS
CAPACITY
Maximum Swing (on the Bed)Ø 750mm (29.53”)
Maximum Cutting Diameter Ø 560mm (22.05”“)
Maximum Cutting Length 1,255mm (49.41”)
Distance between centers 1,362mm (53.64”)
Draw Tube I.D. Ø 120mm(4.72”)
Chuck Size 15”
SPINDLE
Spindle NoseA2-11 (ASA)
Bore Diameter 132 mm (5.20”)
Main Spindle Motor18.5 / 22 kW (25/30 HP)
Spindle Speed2,500 rpm with 15” chuck
Drive Method ZF 2-Speed Gear Box
Spindle Motor Fanuc AC αiP40/6,000 (35/30/25 hp)
Spindle Torque (30 min. rating)253 kg-m (1,830 ft.-lbs.)
(15 min rating) 300 Kg-m (2,173 ft.-lbs.)
SLIDE & CARRIAGE
"X" Axis Travel305 mm (12.01”)
"Z" Axis Travel1,305mm (51.38”)
Rapid Traverse "X"18 M/min (708 IPM)
Rapid Traverse "Z"20 M/min (787 IPM)
Guide Ways (X / Z)Box way
Bed Structure45o Slant bed
TURRET
Number of Tool Stations10 ToolsBMT Type 10 stations
Turret Indexing Speed (Full)0.2 (1.0) Seconds
Indexing TypeNon-stop, Bi-directional
Tool Size (Turning and Facing)□25mm (1”) – wedge clamp
Tool Size (Boring Bar Max. Diameter)50 mm (2”)
TAILSTOCK
Tailstock Center (Taper)MT#4 (Built in Type)
Quill DiameterØ 130 mm (5.12”)
Quill Travel (by Hydraulic)120 mm (4.72”)
Max. Thrust of Quill4,620 kg at 35kg/cm2
MACHINE SIZE
Floor Space Requirements (W x L)1,854mm (72.99”) x 4,400mm (173.23”)
Machine Weight8,600 kg (18,959 LBS)
Power Consumption40 kVA
Voltage220V±10%, 60 Hz, 3 phase
CNC
CNC ModelFanuc 0i-TF
Display Unit10.4” LCD Monitor
MACHINE CONSTRUCTION / FEATURES
BED
● One-piece 45o rigid slant bed made of cast-iron
● Heavily ribbed torque tube design to prevent thermal deformation and twisting
● Easy access to all machine parts and excellent chip flow design
● Maximum rigidity and minimal deformation under heavy machining
SPINDLE & HEADSTOCK
The machine headstock utilizes a precision ground spindle that is machined in a temperature-controlled environment and clean room assembled.
• Precision double row cylindrical roller bearings and angular contact ball bearings are located at the front of the spindle, and a double row of cylindrical roller bearings is located in the rear to insure heavy cutting capabilities with precision.
The anti-heat displacement design
• Spindle NoseASA A2-11
• Spindle Bore Dia. Ø 132 mm (5.20”)
• Draw Tube I.D. Ø 120 mm (4.72”)
• Max. Bar-work Capacity Ø 119 mm (4.69”)
• Spindle Speed (18” Chuck) Max 2,500 rpm
• Spindle Drive Method 5V-Belt
• Spindle Bearings
➢ Front: Double row cylindrical roller bearings <NN3036K> NSK / NTN
➢ Front: Double Thrust angular contact ball bearings <180BA10> NSK / NTN
➢ Rear: Double row cylindrical roller bearings <NN3034K> NSK / NTN
• Spindle Bearing Lubrication: Grease Packed
• SPINDLE POWER-TORQUE DIAGRAM
➢ The powerful Fanuc AC αiP40/6,000 26/22/18.5kw(35/30/25 hp) spindle motor
Coupled with a ZF Gearbox for a robust cutting torque of over 1,800 ft.-lbs.
• SPINDLE SPEED (with 15” Chuck)25~2,500rpm
• 30 MINUTE SPINDLE TORQUE RATING 235 kg-m (1830 ft.-lbs.)
POWERFUL Fanuc α SeriesSERVO DRIVE SYSTEM
Programmable TAILSTOCK
(Programmable Body and Programmable Quill)
• Tailstock Quill DiameterØ 130mm (5.12”)
• Stroke of Tailstock Quill (hydraulic)120 mm (4.72”)
• Stroke of Tailstock Body (Tow- Along by Carriage)1,125mm (44.29”)
** Automatically move the Tailstock body by Carriage (Programmable)
** Hydraulic Connection to Carriage (Programmable)
• Tailstock CenterMT#4(Built-in type)
• T/S Body Clamping Force by Hydraulic (at 35kgf/㎠)3,901 kg (8,600 lbs.)
• Max. Thrust of Tailstock Quill (at 35kgf/㎠) 4,620 kg (10,185 lbs.)
RIGID TURRET DESIGN 10 Station BMT Type Servo Turret
➢ The 10-station turret accepts any combination of I.D. or O.D. tool holders. The Turret rotation is bi-directionaland non-stop from station to station.
➢ The design incorporates a high accuracy coupling, with random selection and shortest path indexing. This reduces idle time, contributing to increased productivity.
➢ Engineered for through the tool coolant capability using a U-drill holder.
•
Turret Type 10 position drum BMT type turret
• Turret Drive Method Servo Motor
• Tool Size
- Turning/facing holder (wedge clamp)□25 mm (1”)
- Boring bar shank Dia. 50 mm (2”)
• Index Coupling3-pieces Curvic Coupling
250mm (10”)
• Turret Index Time (1 step / full)0.2 sec/ 1 sec
TOOL PRESETTER [OPT]
• 
MANUAL TOOL SETTER
Manual tool setter serves as a monitoring system for tool wear compensation and tool-breakage detection
• TOOL SETTING
Tool setting data is registered to the CNC by simply bringing the tool tip into contact with the tool sensor.
• TOOL PRESETTER PRODUCTIVITY
➢ Reduces set-up time
➢ Reduces change over time from part to part
➢ Reduces down time due to worn inserts or broken tools
HYDRAULIC CHUCK & CYLINDER
• Chuck Type HAH-15A11(SAMCHULLY / SEOAM)
• Matching Soft / Hard Jaw SB15C1 / HB15A1
• Jaw Stroke Diameter Ø 10.6mm (0.42”)
• Max. Allowable Speed of Chuck2,500 rpm
➢ Max. Hyd. Pressure 23.5 kgf/ cm2 ( 334.24 psi)
➢ Gripping Force at Max. RPM6,118 kgf (13,487 lbs.)
➢ Max. Static Griping Force18,355 kgf (40,465Ibs.)
➢ Thru Hole Dia.Ø 119mm (4.69”)
• Spindle NoseA2-11 (Mounting Adaptor)
• Rotary Cylinder TypeSH-25011 (SAMCHULLY / SEOAM)
➢ Max. Hyd. Pressure 40.8 kg/ cm2 (580.31 psi)
➢ Piston Thrust (Input / Output)13,390 kgf (29,519lbs.) / 12,305 kgf (27,127 lbs.)
• Cylinder Bore (thru. Hole)Ø 117.5mm (4.63”)
• Chuck Weight (with Soft Jaw)120 kgf (264.55lbs.)
LUBRICATION
• Pump unitAMGP-01NS-T03 <A-RYUNG>
HMGP-303S-01-T04<HANSUNG>
• MotorSynchronous motor (AC220V, 25W, 60Hz)
• Discharge150cc/min
• Discharge pressureMaximum17kg/cm2 (246.6 psi)
• Tank capacity3 Liters (0.8 gal)
COOLANT AND CHIP PAN
• TypeRemovable / Independent
• Coolant capacity300 Liters (79 gal)
• Pump motor0.4 kW (0.5 hp) Pump
ACP-400HF18 (AC220, 60Hz)
• Discharge & Pressure30 ℓ/min – 1.5kg/cm2(7.9gal-21.7 psi) at 60Hz
➢ No heat build-up in the machine casting
➢ Reduces down time for coolant replacement and cleaning
➢ Allows side discharge for an optional chip conveyor
STANDARD EQUIPMENT
• 10.4”LCD Monitor
• Machine Work Light
• Complete Coolant System: Tank capacity: 300 Liters (79gal), 0.4 kW (0.5 hp) Pump
• Chip and Coolant Splash Guarding (Full Coverage)
• Programmable Tailstock ( Tow-Along Tail body )
• 15 Inch Dia. Hydraulic Thru-hole Chuck Package:
- With one (1) set of soft jaws
• Hydraulic Unit: 2.2 kw Pump, 24 liter Tank, 40 kg/ cm2
• 10 Position BMT type Servo Turret
• Lubrication System
• Chuck Foot Switch
• Front Door Interlock
• Machine Arranged for 220V + 10%, 60Hz
• Foundation Kit (Plates only)
• One (1) set of Adjusting Tools
• Manuals: One (1) each (Programming, Operating, Part List, Electric circuit diagrams)
• Standard Tooling Package:
- O.D Holder 25mm (1”)2pc
-.Boring Holder 50mm (2”) 4pc
- U DRILLHOLDER 50mm (2”) 2pc
- Face Holder 25mm (1”) 2pc
- Boring Bar Sleeve 12mm (1/2”)1pc
- Boring Bar Sleeve 16mm (5/8”))1pc
- Boring Bar Sleeve 20mm (3/4”)1pc
- Boring Bar Sleeve 25mm (1”)1pc
- Boring Bar Sleeve 32mm (1-1/4”)1pc
- Boring Bar Sleeve 40mm (1-1/2”)1pc
ORIGIN OF MAIN COMPONENTS
CONTROL SPECIFICATIONS
• TYPE OF CONTROL
➢ Fanuc 32-bit multiprocessor continuous-path control
• HARDWARE COMPONENTS
➢ 10.4” LCD Monitor
➢ Flash memory card interface
➢ RS 232C interface
➢ USB PORT
➢ LAN PORT
• SCREEN DISPLAY
➢ Window oriented operator interface
➢ Display of current block during program execution
➢ Screen texts: English (other languages: Standard Option)
➢ Actual cutting / spindle speed display
➢ Alarm display and Alarm history display
➢ Clock (function) display
• OPERATION
➢ Program protection on machine control panel
➢ 512Kbyte part programming storage
➢ Number of Registered Programs: 400
➢ Built-in Run Hour / Parts Counter Display
➢ Tool life management
➢ Background editing
➢ Linear and circular interpolation
➢ Graphic Display
➢ Variable lead thread cutting (G34)
➢ 1 position Spindle Orientation
➢ Programmable data input
➢ Program restart
➢ Custom macro
• MODES
➢ AUTOMATIC
➢ Control of AUTOMATIC mode by:
- Feed hold and spindle stop
- Skip block
- Single block
- Dry run feedrate
➢ JOG (setup)
➢ MDI (manual data input)
• MACHINE CONFIGURATION FOR AXES
➢ Inch or metric programming
➢ Switchover between metric and inch for input and offsets, display, programmed traverse path
➢ Feed-rate and rapid traverse: minimum input feed-rate in inches/min = 0.0001 inches/min.
➢ Revolution feed-rate: minimum input federate in inches/rev = 0.0001 inches/min.
• MACHINE SPINDLE CONFIGURATIONS
➢ Constant cutting speed, cutting feed-rate clamp
➢ Thread cutting, traverse, cross, tapered with thread constant
➢ Thread pitch constant: smallest pitch in inches/rev = 0.0001 inches/rev
• OVERRIDES, OFFSETS AND COMPENSATIONS
➢ Feed-rate override 0% to 200%
➢ Rapid traverse override 0%, 25%, 50%, 100%
➢ Spindle speed override 50% to 120%
➢ 64 pairs of Tool Offsets
➢ Tool nose radius compensation, Tool geometry/wear compensation
➢ Chamfering / Corner R compensation
➢ Backlash compensation
• CNC PROGRAMMING
➢ Diameter/Radius command
➢ Insertion of comments in the program
➢ Chamfer radius programming, Chamfer on/off
➢ Mirror image by each axis
➢ Stored stroke check 1, 2nd reference position return
➢ Work coordinate system (G50), Work coordinate system selection (G52 ~ G59)
➢ Sub-program call (4 level)
➢ Searching function: Program no., Sequence no., and external work no.
➢ Simple canned cycle (G90, G92, G94)
➢ Multiple repetitive canned cycle (G70 ~ G76)
➢ Absolute and incremental programming
➢ Feed per minute (G98) / Feed per revolution (G99)
➢ Dwell time can be programmed in seconds or revolutions
➢ Single block by each axis, dry run
➢ Nano interpolation
• SAFETY AND DIAGNOSTIC FUNCTIONS
➢ Safety routines permanently active for measuring circuits, over temperature, battery, voltage, memory, limit switches, fan monitoring
➢ Self diagnostics
➢ Contour monitoring
➢ Spindle monitoring
• OPTIONAL FUNCTION
➢ Dynamic graphic display (software)
➢ Fast Ethernet (hardware)
D40 / DL4000 Machine Investment Cost:
BASE PRICE:
DMC DL40 / DL4000 $ 198,900.00 F.O.B. Long Beach
DMC Standard Package Included:
▪ 30Hp heavy Duty Motor
▪ 2-Speed ZF Gear Box
▪ 10.4” Color Monitor
▪ Manual Guide I
▪ Pull Down Type Tool Pre-setter
▪ Programmable Tailstock (Body and Quill)
▪ Chip Conveyor
▪ Fanuc Two Year Warranty
OPTIONAL EQUIPMENT
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Auto Door for Single Door Open
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CTS 300PSI Package w/ Pump, Hoses and Complete Kit
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Standard Robotic Interface
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Oil Mist Collector (Water Soluble)
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DMC DL S Series BMT 65 Tool Holders
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Tooling, Turning Holder - OD Tool Holder 25mm (1")
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Tooling, Boring Holder - U-Drill Tool Holder (1-1/2")
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Tooling, Boring Holder - ID Tool Holder 32mm (1-1/4") (Internal or External Coolant)
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Tooling, Boring Holder - ID Tool Holder 40mm (1-1/2") (Internal or External Coolant)
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Tooling, Sleeve - Boring Bar Sleeve (3/8”, 1/2”, 5/8”, ¾”, 1”, 1-1/4”, 1-1/2”)
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Tooling, Sleeve - U-Drill Sleeve (1-1/4”, 1-3/4")
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Tooling, Sleeve - Drill Socket (MT-3)
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Tooling, Sleeve - Drill Socket (MT-4)
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