Brand
DMC

Model

Type
Lathes, CNC

Stock #
00013

Condition
New

Year
2019

Location
Troy, Michigan
United States

Specifications

Equipped With

MACHINE SPECIFICATIONS

 

 

CAPACITY

Maximum Swing (on the Bed)Ø 750mm (29.53”)

Maximum Cutting Diameter               Ø 560mm (22.05”“)

Maximum Cutting Length  1,255mm (49.41”)

      Distance between centers                            1,362mm (53.64”)

Draw Tube I.D. Ø 120mm(4.72”) 

Chuck Size                   15

 

SPINDLE

Spindle NoseA2-11 (ASA)

Bore Diameter 132 mm (5.20”)

Main Spindle Motor18.5 22 kW (25/30 HP)

Spindle Speed2,500 rpm with 15” chuck

      Drive Method                                       ZF 2-Speed Gear Box

      Spindle Motor                                      Fanuc AC αiP40/6,000 (35/30/25 hp)                 

Spindle Torque (30 min. rating)253 kg-m (1,830 ft.-lbs.)

       (15 min rating)                       300 Kg-m (2,173 ft.-lbs.)

 

SLIDE & CARRIAGE 

"X" Axis Travel305 mm (12.01”)

"Z" Axis Travel1,305mm (51.38”)

Rapid Traverse "X"18 M/min (708 IPM)

Rapid Traverse "Z"20 M/min (787 IPM)

Guide Ways (X / Z)Box way

Bed Structure45o Slant bed

 

TURRET

Number of Tool Stations1ToolsBMT Type 10 stations

Turret Indexing Speed (Full)0.2 (1.0) Seconds

Indexing TypeNon-stop, Bi-directional

Tool Size (Turning and Facing)25mm (1”) – wedge clamp

Tool Size (Boring Bar Max. Diameter)50 mm (2”)

TAILSTOCK

Tailstock Center (Taper)MT#4 (Built in Type)

Quill DiameterØ 130 mm (5.12”)

Quill Travel (by Hydraulic)120 mm (4.72”)

Max. Thrust of Quill4,620 kg at 35kg/cm2

 

MACHINE SIZE

Floor Space Requirements (W x L)1,854mm (72.99”) x 4,400mm (173.23”)

Machine Weight8,600 kg (18,959 LBS)

Power Consumption40 kVA

Voltage220V±10%, 60 Hz, 3 phase

CNC

CNC ModelFanuc 0i-TF

Display Unit10.4” LCD Monitor

 

 

 

MACHINE CONSTRUCTION / FEATURES

 

 

BED

● One-piece 45o rigid slant bed made of cast-iron
● Heavily ribbed torque tube design to prevent thermal deformation and twisting
● Easy access to all machine parts and excellent chip flow design
● Maximum rigidity and minimal deformation under heavy machining

 

 

 

SPINDLE & HEADSTOCK

 

The machine headstock utilizes a precision ground spindle that is machined in a temperature-controlled environment and clean room assembled.

 
• Precision double row cylindrical roller bearings and angular contact ball bearings are located at the front of the spindle, and a double row of cylindrical roller bearings is located in the rear to insure heavy cutting capabilities with precision. 

The anti-heat displacement design

 

• Spindle NoseASA A2-11
• Spindle Bore Dia.             Ø 132 mm (5.20”)
• Draw Tube I.D.  Ø 120 mm (4.72”)
• Max. Bar-work Capacity       Ø 119 mm (4.69”)
• Spindle Speed (18” Chuck) Max 2,500 rpm
• Spindle Drive Method 5V-Belt
• Spindle Bearings
➢ Front: Double row cylindrical roller bearings        <NN3036K>    NSK / NTN
➢ Front: Double Thrust angular contact ball bearings <180BA10  NSK / NTN
➢ Rear: Double row cylindrical roller bearings        <NN3034K>    NSK / NTN
 
 
• Spindle Bearing Lubrication:   Grease Packed

 

 

 

 

 

 

 

 

 

 

 

• SPINDLE POWER-TORQUE DIAGRAM

 

➢ The powerful Fanuc AC αiP40/6,000 26/22/18.5kw(35/30/25 hp) spindle motor

Coupled with a ZF Gearbox for a robust cutting torque of over 1,800 ft.-lbs.

 

 

• SPINDLE SPEED (with 15” Chuck)25~2,500rpm
• 30 MINUTE SPINDLE TORQUE RATING 235 kg-(1830 ft.-lbs.)

 

 

POWERFUL Fanuc α SeriesSERVO DRIVE SYSTEM

 

Items

X-axis

Z-axis

▪ Travel

305 mm (12.01)

1,305 mm (51.38)

▪ Rapid Traverse

18 M/min (708)

20 M/min (787)

 Ball Screw Diameter

Ø 36 mm (1.42)  

Ø 50 mm (1.97”)

Lead

8mm (0.31”)

10mm (0.4”)

▪ Servo Motor

 

 

Type

α iF22B / 4,000

α iF12 / 4,000

Rated Power

4.0 kW (5.5hp)

3.0 kW (4.0 hp)

▪ Slide Ways

Box Way

Box Way

▪ Safety Device

Soft OT Mech. stopper

Soft OT Mech. stopper

 

 

 

 

Programmable TAILSTOCK 

(Programmable Body and Programmable Quill)

 

• Tailstock Quill DiameterØ 130mm (5.12)
• Stroke of Tailstock Quill (hydraulic)120 mm (4.72”)
• Stroke of Tailstock Body (Tow- Along by Carriage)1,125mm (44.29”)

    ** Automatically move the Tailstock body by Carriage (Programmable)

    ** Hydraulic Connection to Carriage (Programmable)

• Tailstock CenterMT#4(Built-in type)
• T/S Body Clamping Force by Hydraulic (at 35kgf/㎠)3,901 kg (8,600 lbs.)
• Max. Thrust of Tailstock Quill (at 35kgf/㎠) 4,620 kg (10,185 lbs.)

 

 

RIGID TURRET DESIGN 10 Station BMT Type Servo Turret

 

➢ The 10-station turret accepts any combination of I.D. or O.D. tool holders. The Turret rotation is bi-directionaland non-stop from station to station.  
➢ The design incorporates a high accuracy coupling, with random selection and shortest path indexing. This reduces idle time, contributing to increased productivity.
➢ Engineered for through the tool coolant capability using a U-drill holder.

 

• 

Turret Type   10 position drum BMT type turret
• Turret Drive Method Servo Motor
• Tool Size

Turning/facing holder (wedge clamp)25 mm (1”)

Boring bar shank Dia. 50 mm (2”)

• Index Coupling3-pieces Curvic Coupling

                                       250mm (10”)                                        

• Turret Index Time (1 step / full)0.2 sec/ 1 sec

 

 

TOOL PRESETTER [OPT]

 

• MANUAL TOOL SETTER

Manual tool setter serves as a monitoring system for tool wear compensation and tool-breakage detection 

 

• TOOL SETTING

Tool setting data is registered to the CNC by simply bringing the tool tip into contact with the tool sensor.

 

• TOOL PRESETTER PRODUCTIVITY
➢ Reduces set-up time
➢ Reduces change over time from part to part
➢ Reduces down time due to worn inserts or broken tools

 

 

 

 

HYDRAULIC CHUCK & CYLINDER

• Chuck Type                              HAH-15A11(SAMCHULLY / SEOAM)
• Matching Soft / Hard Jaw               SB15C1 / HB15A1
• Jaw Stroke Diameter                Ø 10.6mm (0.42”) 
• Max. Allowable Speed of Chuck2,500 rpm
➢ Max. Hyd. Pressure 23.5 kgf/ cm2 ( 334.24 psi)
➢ Gripping Force at Max. RPM6,118 kgf (13,487 lbs.)
➢ Max. Static Griping Force18,355 kgf (40,465Ibs.)
➢ Thru Hole Dia.Ø 119mm (4.69”)
• Spindle NoseA2-11 (Mounting Adaptor)
• Rotary Cylinder TypeSH-25011 (SAMCHULLY / SEOAM)
➢ Max. Hyd. Pressure 40.8 kg/ cm2 (580.31 psi)
➢ Piston Thrust (Input / Output)13,390 kgf (29,519lbs.) / 12,305 kgf (27,127 lbs.)
• Cylinder Bore (thru. Hole)Ø 117.5mm (4.63”)
• Chuck Weight (with Soft Jaw)120 kgf (264.55lbs.)

 

 

LUBRICATION

• Pump unitAMGP-01NS-T03  <A-RYUNG>

                                             HMGP-303S-01-T04<HANSUNG>

• MotorSynchronous motor (AC220V, 25W, 60Hz)
• Discharge150cc/min
• Discharge pressureMaximum17kg/cm2 (246.6 psi)
• Tank capacity3 Liters (0.8 gal)

 

 

COOLANT AND CHIP PAN

• TypeRemovable / Independent
• Coolant capacity300 Liters (79 gal)
• Pump motor0.4 kW (0.5 hp) Pump 

                                            ACP-400HF18 (AC220, 60Hz)

• Discharge & Pressure30 ℓ/min – 1.5kg/cm2(7.9gal-21.7 psi) at 60Hz

 

➢ No heat build-up in the machine casting
➢ Reduces down time for coolant replacement and cleaning
➢ Allows side discharge for an optional chip conveyor

 

 

STANDARD EQUIPMENT

 

• 10.4”LCD Monitor
• Machine Work Light
• Complete Coolant System: Tank capacity: 300 Liters (79gal)0.4 kW (0.5 hp) Pump 
• Chip and Coolant Splash Guarding (Full Coverage)
• Programmable Tailstock ( Tow-Along Tail body )
• 15 Inch Dia. Hydraulic Thru-hole Chuck Package:

- With one (1) set of soft jaws

• Hydraulic Unit: 2.2 kw Pump, 24 liter Tank, 40 kg/ cm2
• 10 Position BMT type Servo Turret
• Lubrication System
• Chuck Foot Switch
• Front Door Interlock
• Machine Arranged for 220V + 10%, 60Hz
• Foundation Kit (Plates only)
• One (1) set of Adjusting Tools
• Manuals: One (1) each (Programming, Operating, Part List, Electric circuit diagrams)
• Standard Tooling Package:

O.D Holder       25mm (1)2pc

      -.Boring Holder      50mm (2”)                    4pc

      - U DRILLHOLDER  50mm (2”) 2pc

Face Holder        25mm (1”)   2pc

- Boring Bar Sleeve   12mm (1/2)1pc

- Boring Bar Sleeve   16mm (5/8”))1pc

- Boring Bar Sleeve   20mm (3/4”)1pc

- Boring Bar Sleeve   25mm (1)1pc

- Boring Bar Sleeve   32mm (1-1/4)1pc

- Boring Bar Sleeve   40mm (1-1/2)1pc

ORIGIN OF MAIN COMPONENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL SPECIFICATIONS

 

• TYPE OF CONTROL
➢ Fanuc 32-bit multiprocessor continuous-path control

 

• HARDWARE COMPONENTS
➢ 10.4” LCD Monitor
➢ Flash memory card interface
➢ RS 232C interface
➢ USB PORT
➢ LAN PORT

 

• SCREEN DISPLAY
➢ Window oriented operator interface
➢ Display of current block during program execution
➢ Screen texts: English (other languages: Standard Option)
➢ Actual cutting / spindle speed display
➢ Alarm display and Alarm history display
➢ Clock (function) display

 

• OPERATION
➢ Program protection on machine control panel
➢ 512Kbyte part programming storage
➢ Number of Registered Programs: 400
➢ Built-in Run Hour / Parts Counter Display
➢ Tool life management
➢ Background editing
➢ Linear and circular interpolation
➢ Graphic Display
➢ Variable lead thread cutting (G34)
➢ 1 position Spindle Orientation
➢ Programmable data input
➢ Program restart
➢ Custom macro 

 

• MODES
➢ AUTOMATIC
➢ Control of AUTOMATIC mode by: 

- Feed hold and spindle stop

- Skip block

- Single block

- Dry run feedrate

➢ JOG (setup)
➢ MDI (manual data input)

 

• MACHINE CONFIGURATION FOR AXES
➢ Inch or metric programming
➢ Switchover between metric and inch for input and offsets, display, programmed traverse path
➢ Feed-rate and rapid traverse: minimum input feed-rate in inches/min = 0.0001 inches/min.
➢ Revolution feed-rate: minimum input federate in inches/rev = 0.0001 inches/min.

 

 

 

 

 

 

• MACHINE SPINDLE CONFIGURATIONS
➢ Constant cutting speed, cutting feed-rate clamp
➢ Thread cutting, traverse, cross, tapered with thread constant
➢ Thread pitch constant: smallest pitch in inches/rev = 0.0001 inches/rev

 

 

• OVERRIDES, OFFSETS AND COMPENSATIONS
➢ Feed-rate override 0% to 200%
➢ Rapid traverse override 0%, 25%, 50%, 100%
➢ Spindle speed override 50% to 120%
➢ 64 pairs of Tool Offsets
➢ Tool nose radius compensation, Tool geometry/wear compensation
➢ Chamfering / Corner R compensation
➢ Backlash compensation

• CNC PROGRAMMING
➢ Diameter/Radius command
➢ Insertion of comments in the program
➢ Chamfer radius programming, Chamfer on/off
➢ Mirror image by each axis
➢ Stored stroke check 1, 2nd reference position return
➢ Work coordinate system (G50), Work coordinate system selection (G52 ~ G59)
➢ Sub-program call (4 level)
➢ Searching function: Program no., Sequence no., and external work no.
➢ Simple canned cycle (G90, G92, G94) 
➢ Multiple repetitive canned cycle (G70 ~ G76)
➢ Absolute and incremental programming
➢ Feed per minute (G98) / Feed per revolution (G99)
➢ Dwell time can be programmed in seconds or revolutions
➢ Single block by each axis, dry run
➢ Nano interpolation

 

• SAFETY AND DIAGNOSTIC FUNCTIONS
➢ Safety routines permanently active for measuring circuits, over temperature, battery, voltage, memory, limit switches, fan monitoring
➢ Self diagnostics
➢ Contour monitoring
➢ Spindle monitoring

 

• OPTIONAL FUNCTION
➢ Dynamic graphic display (software)
➢ Fast Ethernet (hardware)

 

 

 

 

 

 

 

 

 

 

D40 / DL4000 Machine Investment Cost:

 

 

BASE PRICE:

DMC DL40 / DL4000                                            $ 198,900.00                                                                 F.O.B. Long Beach

DMC Standard Package Included:

 

▪ 30Hp heavy Duty Motor
▪ 2-Speed ZF Gear Box
▪ 10.4” Color Monitor
▪ Manual Guide I
▪ Pull Down Type Tool Pre-setter
▪ Programmable Tailstock (Body and Quill)
▪ Chip Conveyor
▪ Fanuc Two Year Warranty

 

 

OPTIONAL EQUIPMENT

 

Part #

Options Description

Price Each

ADM-1304-1

Auto Door for Single Door Open                       

$ 4,700.00

ADM-1334-2

Q Setter (Motor)

5,000.00

ADM-1264

CTS 300PSI Package w/ Pump, Hoses and Complete Kit

$ 4,440.00

ADM-1380

Standard Robotic Interface

$ 2,000.00 

ADM-1327

Oil Mist Collector (Water Soluble)

2,200.00

 

 

 

 

 

DMC DL S Series BMT 65 Tool Holders

 

Part #

Tool Holder Descriptions

Price Each

ADM-1351-1

Tooling, Turning Holder - OD Tool Holder 25mm (1")

$ 690.00

ADM-1381-1

Tooling, Boring Holder - U-Drill Tool Holder (1-1/2")

$ 850.00

ADM-1385

Tooling, Boring Holder - ID Tool Holder 32mm (1-1/4") (Internal or External Coolant)

$ 690.00

ADM-1385-1

Tooling, Boring Holder - ID Tool Holder 40mm (1-1/2") (Internal or External Coolant)

$ 690.00

ADM-1349 (1-6)

Tooling, Sleeve - Boring Bar Sleeve (3/8”1/2”, 5/8”, ¾”, 1”, 1-1/4”, 1-1/2”)

$ 170.00

ADM-1382 (1)

Tooling, Sleeve - U-Drill Sleeve (1-1/4”, 1-3/4")

$ 170.00

ADM-1350

Tooling, Sleeve - Drill Socket (MT-3)

$ 390.00

ADM-1350-2

Tooling, Sleeve - Drill Socket (MT-4)

$ 390.00

ADM-1386

Tooling, Cut-Off Holder

$ 850.00