24" 3- Jaw Chuck Installed 31.5” Standard Turing Diameter
*Please Note: Special Tool Holders Can Turn 39" Max Capacity.
39.37” swing over the bed
Vertical spindle for easy part loading
(37kw) 50 HP with 2 speed gearbox *Optional 50 hp.
1,500 RPM spindle
BMT-75 3,000 rpm 15 hp Live Tool Turret
Full C-Axis Spindle
(20 m/min) 787 IPM rapid traverse
1-Axial / 1 Radial Live Tool Holders
One-piece Meehanite bed
Hardened & ground solid box way construction
Adjustable gibs on each axis
Turcite coated box way surfaces
Double end supported & pretensioned X & Z axis ball screws
Large diameter ball screws
Electric Torque limiter ball screw protection
Chuck clamp/unclamp confirmation proximity switches
Separate coolant tank
(3 bar) 45 PSI coolant pump
Programmable high - low chucking pressure
Tool monitoring system
Shower coolant for efficient chip flush
Manual EZ Guide i conversational programming
Coolant pump pressure
(3 bar) 45 PSI
Coolant pump motor
Coolant tank capacity
(320L) 85 gallons
HYDRAULIC / LUBRICATION:
Hydraulic tank capacity
(40L) 10.6 gallons
Hydraulic oil requirement (or equivalent)
Mobil DTE #24 or Shell Tellus 32
Way lubrication tank capacity
(3.6L) 1 gallon
Way lubrication oil requirement (or equivalent)
Mobil Vactra #2 or Shell Tonna T68
Floor to spindle face
Front door to spindle center
Floor space - Length x Width
(2100 x 3288mm) 83" x 129"
Floor space – Width with (rear) hinge belt chip conveyor
205-235 Volt / 3 phase**
80 kVA (200 Amps @ 220 Volts)
(14600kg) 32,200 lbs.
Machine Construction Features:
Honor Seiki utilizes a heavily ribbed high-grade Meehanite® casting for greater stability and less machine
deformation allowing for heavy cutting capabilities. The small foot print and optimized chip flow design will
remove chips from bed into chip box or chip conveyor by assistance of bed flush coolant system.
The Box style guideways are wide wrap-around rectangular type to ensure long-term rigidity and accuracy.
The guideways are properly spaced to ensure maximum stability, each guideway is induction hardened and
precision ground (HrC 55). Induction hardening results in a more consistent hardness and depth of hardness
than the less expensive flame hardening process. The adjustable gibs on each Axis slide are provided to maintain
accuracy and rigidity. The bed guideways are fully protected by heavy gauge steel covers on both sides of the carriage.
BALL SCREWS AND AXIS DRIVES
Each axis is driven by a large diameter double-nut ball screw. The high precision ball screws have been
specifically selected to achieve the outstanding combination of high accuracy, high rapid traverse rates and high feed thrust.
Both ball screws are supported on each end. Both X and Z-axis ball screw are double pretensioned for accurate positioning
and thermal stability.
The thrust bearings are precision class P4 angular contact type. Ball screws are centered between the guideways and are
directly mounted to the AC servo motors without intermediate gears or belts to minimize backlash
SPINDLE & HEADSTOCK
The spindle is supported by two double row cylindrical roller bearings and duplex angular thrust bearings.
All spindle bearings are precision class P4 and are permanently grease lubricated. The (37kW) 50 Hp spindle motor
(2824N.m) 2,082 ft.-lbs. of low-end torque. The 2-speed gearbox is mounted directly to the spindle motor and power
is transmitted to the main spindle by V-belts, full HP is developed at 125 RPMs. (Full C Axis is standard for M-model)
The 12-Station Heavy-Duty Tool Turret is hardened and ground for both high accuracy and durability. The turret has large (220mm)
8.7" diameter three-piece Curvic® coupling with (71kn) 15,950 lbs. of clamping force so high accuracy and heavy-duty cutting can
be achieved. The 12-station turret holds any combination of 12-ID or 12-OD tools. The turret is a non-lifting servo driven design,
which has a total next station index time of 2.0 seconds, including all clamping and unclamping times. (BMT-75 type turret with 3,000rpm
and 15hp is used for the Mill/Drill version)
Automatic lubrication is provided to all guideways and ball screws. Maintenance free piston distributors deliver a precise quantity
of oil to each lubrication point. The piston distributors are non-clogging and the design allows way lube consumption to be minimized.
A low-level alarm prevents the machine from restarting until the oil reservoir is replenished. System pressure is monitored to detect &
protect against open or broken lubrication lines.
A (2.2kW) 3.0 Hp high capacity multi-stage centrifugal pump delivers a high volume of coolant through the turret
to ball nozzles at each turret station. The pump delivers (3 bar) 45 PSI of pressure, meeting the requirements of most
insert drill manufacturers. The large coolant tank has a (320L) 85 gallon capacity. The coolant tank is isolated from the
machine bed to prevent heat transfer. The combined tank and chip pan pull out for easy cleaning.
Chips and coolant are contained by the fully enclosed guarding made of heavy gauge sheet metal. The front door
opens wide to accommodate large parts. The door opens and closes automatically to facilitate easy part loading and faster cycle times.
PROGRAMMABLE HIGH / LOW CHUCKING
Using the new high / low chucking feature, chucking pressure can be automatically changed in the machine cycle.
Set each of the two pressure reducing values to the desired operating pressure, then program the pressure change by M-code.
The chuck must open and close between pressure changes. This feature is useful for double sided and thin walled parts.
TOOL MONITORING SYSTEM
The Fanuc tool monitoring system monitors the load on all axis and spindle motors. High and low limits can be set for tools.
There are wear and breakage settings. If used in conjunction with Tool Life Management, the machine can be set to switch to
a redundant tool when the wear signal is output. A breakage signal stops the machine. There is a simple teach mode.
This allows the operator to run through a cycle to establish normal loads and set initial load values.
FANUC EMBEDDED ETHERNET FUNCTION
The Fanuc Embedded Ethernet Function allows convenient exchange of NC programs, tool offset data, and system parameters
between the Fanuc control and either a single personal computer (PC) with a network card, or with a network station
24” with 15 mm jaw stroke
Complete set of standard tool holders * list is confirming prior to orders!
*All Available Static & BMT Live Tool Holders with Machine Included!
(2) OD Tool Holders 8-O1.25”, (2) Facing Tool Holders 8-F 1.25”
(2) Boring Tool Holders 8-I 2.0”, (1) Axial Live Holder, (1) Radial Live Holder
(1) Set Hard Jaws & Soft Jaws
Automatic door with safety edge
(3 bar) 45 PSI multi-stage coolant pump
High precision double-nut ball screws
Class P4 angular thrust bearings
Class P4 spindle bearings
Electric torque limiter protection
Chuck clamp/unclamp confirmation proximity switches (per spindle)
Programmable Hi / Low chucking
Tool monitoring system
Shower coolant for chip flushing
Tool box with necessary operating